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How to build the LED Windmill Desk Lamp

LED Windmill Desk Lamp
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This guide walks you through the DIY kit version of the LED Windmill Desk Lamp. Work slowly on the tower: neat joints there make the whole lamp look good.

Check the parts

Lay the parts out and tick them off against this list.

QtyPartDetailsIncluded in
20Brass rod0.8 mm × 300 mm, pre-cutDIY kit
6Brass rod1.2 mm × 300 mm, for the tower legsDIY kit
3LED filament38 mm, 3 V, 2200 K warmAll versions
1N20 geared motor3 V, 30 RPMAll versions
1Brass tube bearing4 mm, for the rotor shaftDIY kit
1Speed controller boardPWM with knobAll versions
1USB-C charging boardTP4056 with protectionAll versions
118650 battery holderBattery not includedAll versions
1Wooden base120 × 120 mm, pre-drilledDIY kit
1Soldering jig3D-printed tower templateDIY kit
1Wire setRed and black, 26 AWGAll versions
Careful

A hot iron and brass rods get very hot. Hold rods with pliers, never with your fingers, and wear eye protection.

Step 1: Solder the tower legs

Tape the printed template to the jig. Lay two 1.2 mm rods along the outer lines and solder the cross braces from the bottom up.

Tip

A little flux on every joint makes the solder flow instantly and keeps the joints shiny.

Step 2: Join the three sides

Make three identical sides, then stand them up into a triangle and solder the corners together. Check it stands straight on a flat table before moving on.

Step 3: Fit the motor and rotor

Push the N20 motor into the top cradle. Slide the brass tube onto the shaft and solder the three blade frames to it at 120° apart.

Step 4: Wire the filaments

Solder one filament into each blade frame. The frame carries power, so keep the + side toward the hub on all three.

Check twice

A filament fitted backwards won’t light. Test each one with the controller before closing up.

Step 5: Connect the base electronics

Screw the charging board and speed controller to the base, fit the battery holder, and connect red to + and black to −. Insert a charged 18650 cell and turn the knob.

If something does not work

Most problems are a cold solder joint. Reheat any dull or lumpy joint until it flows smooth and shiny.

Stuck on a step? Ask here

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